Chili Mac and Cheese

Golden bubbly chili mac and cheese baked in a cast iron skillet with melted mozzarella topping Pin It
Golden bubbly chili mac and cheese baked in a cast iron skillet with melted mozzarella topping | spoonistry.com

This satisfying dish brings together the best of both worlds: seasoned ground beef chili with kidney beans and tomatoes, combined with creamy macaroni loaded with melted cheddar and mozzarella. The result is a hearty, baked pasta that's perfect for busy weeknights.

Ready in just 45 minutes, this family favorite features tender elbow macaroni enveloped in a rich, spiced beef and tomato sauce, then crowned with a golden, bubbly cheese topping that everyone will love.

The rain was hammering against the kitchen window and I had a pound of ground beef staring at me from the counter, daring me to make something interesting. My kids had been arguing over whether we should have chili or mac and cheese for dinner, and honestly I was too tired to pick a side. That is when it hit me, why not both. What came out of that skillet was a gloriously cheesy, mildly spicy pile of comfort that silenced every argument in the house.

My neighbor stopped by halfway through cooking once and ended up leaning against the counter eating straight from the skillet with a wooden spoon while telling me about her garden. I did not even offer her a bowl, she just grabbed and ate, and honestly that is the highest compliment a recipe can get.

Ingredients

  • Ground beef (450 g): The foundation of the chili base, browning it well adds depth you cannot fake.
  • Onion (1 medium, finely chopped): Sautéed until soft, it sweetens the entire dish from the bottom up.
  • Garlic (2 cloves, minced): Fresh garlic makes a noticeable difference here, do not reach for the jarred stuff.
  • Red bell pepper (1, diced): Adds a subtle sweetness and color that balances the heaviness of the meat and cheese.
  • Canned diced tomatoes (400 g): Their acidity cuts through the richness and thins the sauce just enough.
  • Canned kidney beans (400 g, drained and rinsed): Rinsing removes the murky liquid and keeps the chili tasting clean.
  • Elbow macaroni (225 g, uncooked): The classic shape traps sauce in every curve, which is exactly what you want.
  • Milk (180 ml): Creates the creamy bridge between chili and cheese sauce, whole milk works best.
  • Cheddar cheese (200 g, shredded): Sharp cheddar gives you that tangy punch that mild cheese simply cannot deliver.
  • Mozzarella cheese (60 g, shredded): Reserved mostly for the top, it melts into stretchy golden patches under the broiler.
  • Tomato paste (2 tbsp): Concentrates the tomato flavor and helps thicken everything without needing flour.
  • Chili powder (1 tbsp): The backbone spice, start with a tablespoon and adjust next time to your taste.
  • Ground cumin (1 tsp): Adds earthy warmth that makes the chili taste like chili and not just beef and tomatoes.
  • Smoked paprika (1/2 tsp): Just a pinch gives a subtle smokiness that makes people ask what your secret is.
  • Salt and black pepper: Season in layers throughout cooking, tasting as you go.
  • Olive oil (2 tbsp): Just enough to get the onions going without sticking.
  • Low sodium beef broth (500 ml): Keeps the dish from becoming a salt bomb while adding savory body to the sauce.

Instructions

Boil the pasta:
Cook the elbow macaroni in salted boiling water just until al dente, it will soak up more liquid later so slightly firm is perfect. Drain and toss with a tiny drizzle of oil to prevent clumping.
Build the aromatics:
Heat olive oil in a large skillet or Dutch oven over medium heat, then add the chopped onion and let it soften for about three minutes until translucent and fragrant. Toss in the garlic and diced bell pepper, stirring for another two minutes until everything smells incredible.
Brown the beef:
Add the ground beef, breaking it apart with a wooden spoon as it cooks, and keep going until no pink remains. Drain off any excess fat so the final dish does not feel greasy.
Bloom the spices:
Stir in the chili powder, cumin, smoked paprika, salt, and pepper, letting them toast in the hot fat for about a minute. You will know it is ready when your kitchen smells like a taqueria.
Simmer the chili:
Add the tomato paste, diced tomatoes, kidney beans, and beef broth, stirring everything together until well combined. Bring it to a simmer, then reduce the heat and let it bubble gently for ten minutes until it thickens slightly.
Bring it all together:
Stir in the cooked macaroni, milk, cheddar cheese, and half the mozzarella, mixing until the cheese melts into a creamy sauce that coats every noodle. Give it a final taste and adjust seasoning if needed.
Finish with a golden top:
Sprinkle the remaining mozzarella over the top, then either cover and let it sit off heat for two to three minutes until melted, or slide it under the broiler for a bubbly golden crust that will have everyone hovering over the stove.
Hearty bowl of chili mac and cheese featuring beef, kidney beans, and pasta in rich tomato sauce Pin It
Hearty bowl of chili mac and cheese featuring beef, kidney beans, and pasta in rich tomato sauce | spoonistry.com

The first time I served this at a potluck, three people asked for the recipe before I even put my coat away, and one of them was a professional chef who looked almost annoyed that something this simple worked this well.

Making It Your Own

I have thrown in a handful of frozen corn when I wanted sweetness, doubled the garlic on a cold night, and once used leftover shredded chicken instead of beef when that was all I had. The recipe forgives almost anything as long as you keep the ratio of liquid to pasta balanced, so trust your instincts and taste constantly.

What To Serve Alongside

A crisp green salad with a tangy vinaigrette cuts through the richness beautifully, and crusty bread on the side means nobody fights over who gets to wipe the skillet clean. In summer I add a simple cucumber salad, and in winter a bowl of roasted carrots feels just right.

Storing and Reheating

Leftovers keep well in the fridge for up to three days and actually taste better the next day when the flavors have had time to settle into the pasta. Reheat gently on the stove with a splash of broth or milk to bring back the creamy texture, microwaving works but can dry out the edges.

  • Freeze individual portions in airtight containers for up to two months for emergency comfort food.
  • Label containers with the date so you remember when you made it.
  • Always add a splash of liquid before reheating to revive the sauce.

Creamy chili mac and cheese casserole with ground beef, cheddar, and elbow macaroni ready to serve Pin It
Creamy chili mac and cheese casserole with ground beef, cheddar, and elbow macaroni ready to serve | spoonistry.com

Some meals are just dinner, but this one has a way of pulling people into the kitchen and keeping them there long after the plates are empty. That is really all you can ask from a recipe.

Recipe FAQs

Yes, assemble everything up to step 8, then refrigerate. Add the final cheese topping and bake when ready to serve.

Elbow macaroni is traditional, but shells, cavatappi, or penne also hold the chili and cheese sauce beautifully.

Add diced jalapeños with the bell pepper, increase chili powder, or add a dash of hot sauce to the beef mixture.

Portion cooled leftovers into airtight containers and freeze for up to 3 months. Thaw overnight and reheat with a splash of milk.

A crisp green salad, cornbread, or garlic crusty bread complement this hearty dish perfectly.

Chili Mac and Cheese

Comforting fusion of chili and cheesy pasta with seasoned beef and beans.

Prep 15m
Cook 30m
Total 45m
Servings 4
Difficulty Easy

Ingredients

Meats

  • 1 lb (450 g) ground beef

Vegetables & Beans

  • 1 medium onion, finely chopped
  • 2 cloves garlic, minced
  • 1 red bell pepper, diced
  • 14 oz (400 g) canned diced tomatoes
  • 14 oz (400 g) canned kidney beans, drained and rinsed

Pasta

  • 8 oz (225 g) elbow macaroni, uncooked

Dairy

  • 3/4 cup (180 ml) whole milk
  • 2 cups (200 g) shredded sharp cheddar cheese
  • 1/2 cup (60 g) shredded mozzarella cheese

Spices & Staples

  • 2 tbsp tomato paste
  • 1 tbsp chili powder
  • 1 tsp ground cumin
  • 1/2 tsp smoked paprika
  • Salt and black pepper, to taste
  • 2 tbsp olive oil
  • 2 cups (500 ml) low-sodium beef broth

Instructions

1
Cook the Pasta: Bring a large pot of salted water to a boil. Cook elbow macaroni according to package directions until al dente. Drain in a colander and set aside.
2
Sauté the Aromatics: Heat olive oil in a large skillet or Dutch oven over medium heat. Add the chopped onion and sauté for 3 minutes until softened and translucent.
3
Add Bell Pepper and Garlic: Stir in the minced garlic and diced red bell pepper. Continue sautéing for 2 minutes until fragrant.
4
Brown the Ground Beef: Add ground beef to the skillet, breaking it apart with a wooden spoon. Cook until evenly browned and no pink remains, about 5 minutes. Drain excess fat if needed.
5
Toast the Spices: Stir in chili powder, ground cumin, smoked paprika, salt, and black pepper. Cook for 1 minute, stirring constantly, until the spices are fragrant and well distributed.
6
Build the Chili Base: Add tomato paste, canned diced tomatoes, drained kidney beans, and beef broth. Stir thoroughly to combine and bring the mixture to a gentle simmer.
7
Simmer to Thicken: Reduce heat to medium-low and let the chili simmer uncovered for 10 minutes, allowing the flavors to meld and the sauce to thicken slightly.
8
Combine Pasta and Cheese: Fold in the cooked macaroni, milk, cheddar cheese, and half of the mozzarella. Stir gently until the cheeses are fully melted and everything is evenly coated.
9
Finish with Bubbly Cheese Topping: Sprinkle the remaining mozzarella over the top. Cover with a lid and let rest off the heat for 2 to 3 minutes until melted, or place under the broiler for a golden, bubbly crust.
10
Serve: Serve hot directly from the skillet, garnished with extra shredded cheese or fresh herbs if desired.
Additional Information

Equipment Needed

  • Large skillet or Dutch oven
  • Large saucepan for boiling pasta
  • Wooden spoon
  • Colander

Nutrition (Per Serving)

Calories 675
Protein 40g
Carbs 58g
Fat 28g

Allergy Information

  • Contains wheat (gluten from pasta)
  • Contains milk (cheddar cheese, mozzarella cheese, whole milk)
  • May contain soy from processed ingredients; check labels for specific allergen concerns
Audrey Sinclair

Passionate home cook sharing quick, easy, and family-friendly recipes with practical kitchen tips.